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ERP Software for Manufacturing Businesses

A factory is two businesses that have to agree with each other: a floor that turns raw material into pieces, and a counter that turns pieces into cash. The cost on the invoice should be the cost of actually making the thing.

Manufacturing dashboard connected to raw materials, a production workcell, finished goods and rejects.

The problem

Where factory costing usually breaks

  • The cost is worked out afterwards

    A spreadsheet prices the run once it is finished, so nobody knew the margin while there was still time to change it.

  • Raw material and finished goods are separate worlds

    Consuming material and creating stock are two entries in two places, and they drift apart within a month.

  • Rejects quietly disappear

    Waste is written off in a note somewhere rather than against the run that produced it, so yield is never really known.

  • Nobody can say where a batch is

    Which runs are open, which are on hold and which are done lives in somebody’s head or on a whiteboard.

The answer

How Biznify runs a production floor

The plan is costed as it is built, from a bill of materials that shows what is in stock beside each line — and finishing it moves real stock, both ways.

  • Costed while you plan
  • One board for every run
  • Waste written off properly
A production plan connects material availability and costing to finished goods and separate waste records.

What you would use

What a production run carries

  • Bill of materials with material availability indicators and a production cost summary.

    A bill of materials that prices itself

    Per-production cost is calculated as you build the plan, with live in-stock quantities beside every material so you know what you are short of.

  • A reusable production plan template copied into matching production plans.

    Reusable plan templates

    The thing you make every week is not rebuilt from nothing each time, which is also what keeps two runs of the same product costed the same way.

  • Production board with Open, Working, On hold and Completed columns.

    A board from open to completed

    Open, working, on hold, completed — every batch sits in one of four columns, and anybody can see which.

  • Completed production separated into finished goods and rejected items.

    Finished goods in, waste out

    Completing a run puts sellable stock in and writes rejects off separately, so yield is a figure rather than a feeling.

Questions

Frequently Asked Questions

Does the cost of a production run update as material prices change?

Per-production cost is calculated from the bill of materials as the plan is built, so the figure reflects the costs in the system at the time you plan the run.

Can I reuse a plan for something I make regularly?

Yes. Production plans can be saved as templates and started from, which also keeps repeat runs of the same product costed the same way.

How is waste handled?

Rejects are recorded as waste goods against the run rather than being netted off quietly, so the finished quantity and the loss are both on the record.

Are there printed production reports?

Not yet. Biznify has 40 reports in five groups — sales, purchases, accounting, HRM and inventory — and manufacturing is not one of them. Production is tracked on the board and costed from the bill of materials, so a printed production report would mean exporting inventory today.